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Ep. 1 - Russell Varone, Tesla, Diamond Age 3D

Building Tesla's first factory, robotic homebuilding, and the future of American defense and manufacturing.

🎙️ In this episode, Russell Varone shares his fascinating journey through American manufacturing, from his early days in NYC to becoming Director of Manufacturing at Tesla, where he helped solve critical production challenges for the Model S, X and early Model 3.

Russell discusses factory optimization, building effective teams, and scaling production while maintaining quality.

https://x.com/Russell_MFG_USA

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TIMESTAMPS:

00:00 Introduction

03:17 Early career and manufacturing background

08:10 Joining Tesla as Engineering Manager

14:52 Taking over General Assembly at Tesla

27:06 Production challenges and solutions

35:45 Manufacturing culture and team building

41:10 Post-Tesla: Zipline and beyond

56:49 The future of manufacturing jobs

59:10 Automation vs human expertise

Key Topics:

Tesla's manufacturing evolution 2014-2017

Scaling production while maintaining quality

Factory floor management and team building

The role of automation in modern manufacturing

Future of American manufacturing and defense

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